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Hino J08E Engine Parts contact website: www. Hino service manual free download the following precautions to work safely and to prevent damage to customers' vehicles. This manual is prepared for qualified service engineers who are recognized as technical expert. Those who are not qualified, who are not appropriately trained, who performs service without appropriate tool or equipment, or aervice perform service with the way not specified in this manual may not only damage the vehicle, but also put hino service manual free download engineers and surrounding people in danger.

Be sure to use Hino genuine parts for replacement of parts. For service and repair according to this procedure, be sure to use the special tools designed for each. Never use sfrvice method or tool not recommended. Explanation of "Final inspection" in the third process is omitted here. Although the following work is not described in this manual, it should be hino service manual free download in actual.

Standard value 1 Standard value, limit, action and tightening torque described in the text are summarized in. Items to be prepared before work are SST, tools, gauges and lubricant, etc. These are listed in the list section of items to be prepared. Items such as general tools, jack, rigid rack, etc. Sections are classified according fres J, SAE standard.

For areas that show system names like "Engine control system", "Inspection", "Adjustment", "Replacement", "Overhaul", etc. Illustrations of the parts catalog are shown for part layout.

Part codes in hibo parts catalog are described in. The part layouts in this manual are inserted based on illustrations and part numbers of the parts catalog CD-ROM issued in october, manuual Some areas do not show exploded view. They will be additionally issued when the parts catalog CD is revised. Be sure to use the parts catalog for confirmation of illustrations and part numbers and for ordering parts.

Hear from customers for conditions and environments of failures and check the fact. Perform diagnosis inspection, status inspection. Check the failure status. If it is difficult to reproduce the problem with status inspection, use the reproduction method. Perform inspection systematically according to troubleshooting procedures for each diagnosis code or failure status.

Attach a tester and evaluate Preinspection. Refer to the troubleshooting hijo for estimated cause of a failure. If any specific failure is not found, perform troubleshooting using the reproduction method. If failure is not reproduced, use the reproduction method simulation of external conditions or check of each wire harness and connector, etc. Rotating direction When viewed hino service manual free download the rear, the clockwise direction is right rotation and the counterclockwise direction is left rotation.

Vertical direction With a unit mounted on the machine main unit, the upward direction is upper and the downward direction is lower. Repair limit It is the value requiring repair.

Caution It is an item that dwnload not be performed including inhibited work or an item that require attention in working procedures. SI unit is used in this manual. SI unit hino service manual free download the international unit to unify the conventional different international units into one unit per quantity and to нажмите сюда smooth technical.

X means the value when 1 [Conventional unit] is converted to the SI unit. It is used as the conversion factor from hino service manual free download conventional unit to the SI unit. Observe the standard values described for each unit. General precautions To ensure safety hino service manual free download work and to prevent accidents, observe the hino service manual free download items : 1 Appearance a.

Do not touch radiator, muffler, exhaust pipe, tail pipe, etc. Do not put your clothes or tools near the rotating part in particular, cooling fan or V— belt during operation of the engine. Start the engine at a well ventilated place so that carbon monoxide may not be hinp.

Since gas from the fuel or the battery is flammable, do not spark a fire or smoke a cigarette near the area. Do not short-circuit the cable of the battery or starter. Otherwise, the cable may be burned or burn may occur. If a tool or rag is left in the engine compartment, it may be bounced with a rotating part of the engine. To disassemble a complicated area, put a stamp or match mark on the location not functionally affected to ease assembly.

To repair the electric system, disconnect the cable from the minus terminal взято отсюда the battery before work. Perform inspection according to the procedure in the text hino service manual free download disassembly.

Inspection during disassembly Every time parts are removed, check the area where the parts are assembled and check for dosnload, damage, wear or scratch. Sdrvice of hino service manual free download parts Place removed parts neatly in order.

Separate parts to be replaced from parts to. Keep the specified standard values tightening torque, adjusting values, etc. Use seal gaskets for some areas where gaskets are used. Apply specified oil or grease to sliding areas where application of oil is required, and apply specified grease to the oil seal lip before assembly.

Check of adjustment Make adjustments to the service standard values using a gauge or tester. In an electric system, remove the cable from the battery minus - terminal to prevent burnout due to short-circuit. When the battery cable is removed, the battery terminal may be damaged. Loosen the nut completely and never pry it for removal. Mark clamps and clips to prevent interference of a wire harness with body edge, sharp edge and bolts.

Downloda sure. When parts are assembled, be careful not to pinch a wire harness. When a connector is removed, hold the connector as shown by the arrow in the left and pull it out. Do not pull the wire harness. Insert the locking connector completely until it clicks. To hino service manual free download a test lead into the connector, insert it from the back of the connector. If it is difficult to insert a test lead from the back of the connector, prepare a harness for inspection.

Precautions for ssrvice welding Inadvertent electric welding on a cab or frame may cause reverse welding current from the grounding circuit, resulting in damage to electric and electronic /27920.txt. Observe the following items for electric welding. Connect grounding from a bolt plated bolt or a frame near the welding area.

Remove paint of the hino service manual free download for connection of grounding from the frame. The seal and the bearing hino service manual free download. Put a cover on rubber hoses, hino service manual free download harnesses, pipes, tires, etc. Perform welding under appropriate conditions and minimize heat effect in the peripheral area.

After welding, connect and assemble in the order of the fuse and the minus terminal of the battery disassembled. When paint is removed from a frame or cab, apply rust preventive coating with the same color. Precoated bolt Precoated bolt is the bolt with application of seal lock agent at the thread. When re-application of lock agent is required When precoated bolts are removed When precoated bolts hino service manual free download moved due to tightening check for loosening or tightening.

Check torque with the lower limit of the tightening torque allowable value. If hino service manual free download is found, tighten the bolt according to the procedure below. Since it is different from the conventional method, tighten it according to the instruction in the text. Parts tightened Cylinder head bolt, crankshaft main bearing cap bolt, connecting rod bearing cap bolt, etc. Apply engine oil to bolt seating and bolt thread in assembly.

The taper thread of the air pipe joint has application of sealant [Loctite by Japan Loctite ]. Follow the procedures below for connection or disconnection of pipes. The sealant Loctite has strong sealing feature. The return torque of the taper joint is increased about 1. When the joint is disconnected, use a long wrench for disconnection. When a joint at a poorly accessible area is replaced, remove accessories first and disconnect the joint.

For application of sealant Loctite адрес страницы, wipe the sealing area completely with a rag or thinner. Apply sealant directly to about three ridges for quarter hino service manual free download with offset of one ridge from the end. Tighten it according. Remove dirt completely from the mating part female before tightening. If air leak is found after assembly with application of sealant, air leak cannot be stopped with additional tightening.

Assemble the part again according to 1 and 2. Before assembly, downloda sure that there is no dirt or burr on the seating surface mating part, pipe joint, gasket, etc. Since pipes have some degrees of freedom for assembly, the seating surface tends to incline. Tighten pipes finally after vownload tightening to prevent leak.